Air humidification is not a luxury, it is a necessity!
With high pressure to higher productivity
MERLIN transforms water into a climate of success. Ambient atmospheric conditions have a substantial impact on basic material conditions. Hygroscopic materials, such as wood or paper, change dimensions and properties when the ambient air is too dry. Consequences are unpleasant and expensive.
undesired dimensioned change
extra rework of damaged material
additional uncalculated material costs
production problems during heating season
slower production rates
unpredictable product quality
higher electrostatic charge
poor employee performance
long time of staff away sick
increased dust formation
Incoming water for high pressure systems is filtered hygienically clean drinking water. Additional water treatment is available with a softener, reverse osmosis and disinfection unit according to customers specifications. The water lubricated high pressure pump then feeds hoses up to 70 bars (1015PSI) and atomizes water at the nozzles.
The flexible SPS-controller combined with the high quality humidity sensor keeps the relative humidity constant.
With the optional PC-visualisation, you have the possibility to control the whole system from a remote workstation.
The oil-free stainless steel high pressure pump has high industrial safety and long lifetime.
Patented humidification units draw warm air from above the unit, providing fast evaporation.
Use of humidification units without fans is possible with appropriate room dimensions.
Humidification system in action
High - end technical equipment for humidification. No matter what your demand, the Merlin system is specifically calculated according to your needs. Installation takes place without interruption of production. Merlin systems work successfully all over the world.
At a glance
modular and functional construction
easy to install “plug & play”-system
oilfree stainless steel water lubricated pump
patented humidification units with ventilators for optimum airflow
modern, functional industrial design
low energy demand
short payback time
high hygienic standards
optimum humidity balance
high industrial safety
Success by the use of MERLIN products
Keeping relative humidity in an optimum range helps humans, material and machinery. Create a better climate for higher production output.
The MERLIN Micro-Drop-System creates:
healthy microclimate in production area
improved employee well-being
optimum air humidity in production area
less electrostatic and dust
effective cost savings
Supports you with:
optimal material conditioning
improvement of product quality
reduction of waste
utilization of maximum machine capacity
reduction of sick time
MICRO DROP direct room humidification
+ MICRO DROP atomisation
+ Modular design
+ Minimum maintenance expenditure
+ Variable humidifying system
+ High operational safety
+ High hygiene standard
+ Functional design
+ Minimum operating costs
+ oilfree and maintenance-free stainless steel water lubricated pump
SUPERIOR QUALITY AND PERFORMANCE
The high pressure air humidification unit uses filtered, clean drinking water. If needed, the water can
also be softened, filtered via reverse osmosis and disinfected beforehand. Finally, the water is pressurized up to 70 bar by a pump and sent to humidifier modules, where MICRO DROP HIGH PERFORMANCE nozzles atomise the water.
ALPHA uses a water-lubricated stainless steel high pressure pump as well as a touch-screen SPS-controller.
You can use the controller to manage the whole water preparation process, starting with the water softening through to the RO filtering. One option is to use the OPC server to visualise the processes.
As well as having a sensor that checks humidity and the safety hygrostat, the system also records temperature.
The differential pressure indicator at the filters makes it easy to tell when maintenance is required. The MICRO DROP HIGH PERFORMANCE nozzles ensure that the water is micro-atomised optimally and consistently.
Self-bleeding and precise
PATENTED HUMIDIFIER MODULES with ventilation system suck in warm air from above and ensure that humidity is quickly and optimally spread.
SOPHISTICATED EQUIPMENT WITH SPECIFIC DETAILS:
DP Differential pressure indicator
The differential pressure indicator at the filters makes it easy to tell when maintenance is required.
HTM Humidity and temperature sensor
The sensor measures the relative air humidity and temperature in individual measuring zones. The humidity can be adjusted in each individual zone and controlled. The HTM humidity and temperature sensor performs perfectly with its fast reaction time, high level of accuracy and additional, mechanical, safety hygrostat.
HPD High performance nozzle
The new nozzle, with its high quality finish and flow optimized design, is a development based on the MICRO DROP nozzle.
The smart SPS-controller manages the whole water preparation process as well as the humidity and temperature sensors, resulting in perfect air humidity levels in your room. Optionally, you can display the processes visually on a PC (OPC interface) and record data.