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Varga-Flexo Ltd.
Berky Lili Street 26.,
1171
Budapest
Hungary
Hungary
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20.04.2021
Topic
all-day
VIRTUAL SHOWROOM
21.04.2021
Topic
all-day
VIRTUAL SHOWROOM
22.04.2021
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all-day
VIRTUAL SHOWROOM
23.04.2021
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all-day
VIRTUAL SHOWROOM
Our range of products
Product categories
- 01 prepress / print
- 01.05 Equipment & systems for printing forme production
- 01.05.140 Mounting and registering systems
Mounting and registering systems
- 01 prepress / print
- 01.08 Flexographic printing machines
- 01.08.015 Wide-web flexographic printing machines
Wide-web flexographic printing machines
- 01 prepress / print
- 01.08 Flexographic printing machines
- 01.08.020 Narrow-web flexographic printing machines
Narrow-web flexographic printing machines
- 03 post press / converting / packaging
- 03.01 Bookbinding machines and print finishing machines
- 03.01.420 Laminating machines
Laminating machines
- 03 post press / converting / packaging
- 03.02 converting
- 03.02.090 Reel slitting and rewinding machines
Reel slitting and rewinding machines
- 06 equipment / services / infrastructure
- 06.01 Peripheral equipment
- 06.01.095 Colour measurement and control systems
Colour measurement and control systems
- 06 equipment / services / infrastructure
- 06.01 Peripheral equipment
- 06.01.205 Quality inspection systems
Quality inspection systems
- 06 equipment / services / infrastructure
- 06.01 Peripheral equipment
- 06.01.215 Register control systems
Register control systems
Our products
Product category: Wide-web flexographic printing machines
VARGA OKTOFLEX PREMIUM
ADVANTAGES
• premium print quality
• award winning design
• fast ROI
• easy handling, quick learning
• short changeover time
• print control system with 100% print display
• print 4.0 (industry 4.0) eBiciency automation
• quality assurance solutions
• low operating costs
• compact design, low space requirement
• technology support and remote control
• predictive maintenance
• excellent resale value
DATA
Printing width max: 600/800/1000/1200 mm - 23.6/31.5/39.5/47.3″
Printing decks: 8
Drive: GEARLESS
Ink type: solvent/water/UV
Materials: BOPP, PE, PET, PA, CPP, PAPER, AL
Printing repeat: 300-900 mm - 11.8-35.5”
Printing speed: 15-400 m/min - 50-1350′/min
Reel diameter max: 800/1000 mm - 31/39,5”
• premium print quality
• award winning design
• fast ROI
• easy handling, quick learning
• short changeover time
• print control system with 100% print display
• print 4.0 (industry 4.0) eBiciency automation
• quality assurance solutions
• low operating costs
• compact design, low space requirement
• technology support and remote control
• predictive maintenance
• excellent resale value
DATA
Printing width max: 600/800/1000/1200 mm - 23.6/31.5/39.5/47.3″
Printing decks: 8
Drive: GEARLESS
Ink type: solvent/water/UV
Materials: BOPP, PE, PET, PA, CPP, PAPER, AL
Printing repeat: 300-900 mm - 11.8-35.5”
Printing speed: 15-400 m/min - 50-1350′/min
Reel diameter max: 800/1000 mm - 31/39,5”
Product category: Narrow-web flexographic printing machines
VARGA OKTOFLEX COMPACT
ADVANTAGES
Printing width max: 600/800/1000/1200 mm - 23.6/31.5/39.5/47.3″
Printing decks: 8
Drive: GEARLESS
Ink type: solvent/water/UV
Materials: BOPP, PE, PET, PA, CPP, PAPER, AL
Printing repeat: 300-900 mm - 11.8-35.5”
Printing speed: 15-400 m/min - 50-1350′/min
Reel diameter max: 800/1000 mm - 31/39,5”
- premium print quality
- award winning design
- fast ROI
- easy handling, quick learning
- short changeover time
- print inspection system with 100% print display
- print 4.0 (industry 4.0) efficiency automation
- quality assurance solutions
- low operating costs
- compact design, low space requirement
- technology support and remote control
- predictive maintenance
- excellent resale value
Printing width max: 600/800/1000/1200 mm - 23.6/31.5/39.5/47.3″
Printing decks: 8
Drive: GEARLESS
Ink type: solvent/water/UV
Materials: BOPP, PE, PET, PA, CPP, PAPER, AL
Printing repeat: 300-900 mm - 11.8-35.5”
Printing speed: 15-400 m/min - 50-1350′/min
Reel diameter max: 800/1000 mm - 31/39,5”
Product category: Laminating machines
VARGA LAMINATOR-SLITTER
ADVANTAGES
- two machines for one price
- fast ROI
- five functions in one machine
- easy handling, quick learning
- industry 4.0 efficiency automation
- quality assurance solutions
- better quality due to short web path, less waste
- high speed 600 m/min reel cutting, 300 m/min lamination
- low operating costs
- compact design, low space requirement
- technology support and remote control
- predictive maintenance
- excellent resale value
- preparation and cutting of raw materials
- laminating
- adhesive dosing
- reel slitting
- edge extraction with edge exhaust
- Reel width 300-1300 mm - 12-51"
- Laminating width 300-1200 mm - 12-47"
- Reels diameter max 800 mm - 31"
- Slitting speed 15-600 m/min - 50-2000"/min
- Laminating speed 15-300 m/min - 50-1000"/min
- Adhesive type solventless
- Materials BOPP, PE, PET, PA, CPP, PAPER, AL
Product category: Reel slitting and rewinding machines
VARGA SLITTER-REWINDER
ADVANTAGES
Reel width 300-1300 mm 12-51"
Reels diameter max 800 mm 31“
Slitting width min 50 mm 2”
Slitting speed 15-600 m/min 50-2000'/min
Friction shaft 76 mm, 152 mm (option) 3”, 6” (option)
Slitting modes rotary knife, industrial blade
Slitted materials BOPP, PE, PET, PA, CPP PAPER, AL (option)
- high speed 600 m/min
- easy handling, quick learning
- industry 4.0 efficiency automation
- quality assurance solutions
- fast ROI
- low operating costs
- compact design, low space requirement
- technology support and remote control
- predictive maintenance
- excellent resale value
- rotary knife, industrial blade
- friction shaft
- shaftless unwinder (option)
- lifting table for unwinder unit (option)
- vacuum table for clamping the material
- cuts exhaust
- automatic finished roll pushing (option)
- automatic roll unloading (option)
- automatic cutting size setting (option)
- print quality control (option)
Reel width 300-1300 mm 12-51"
Reels diameter max 800 mm 31“
Slitting width min 50 mm 2”
Slitting speed 15-600 m/min 50-2000'/min
Friction shaft 76 mm, 152 mm (option) 3”, 6” (option)
Slitting modes rotary knife, industrial blade
Slitted materials BOPP, PE, PET, PA, CPP PAPER, AL (option)
Product category: Mounting and registering systems
VARGA PLATE MOUNTER
PLATE MOUNTING
The precondition of top quality printing is the accurate mounting of the plate. In order to support this activity, we developed our sleeve plate mounter equipment which enables high quality at a favorable price even in basic configuration. The built-in pneumatic air-cylinders are developed to enable easy replacement and mounting of sleeves. After the double-sided (sticky back) adhesive tape is fixed onto the sleeve, the excess can be removed with the help of a cutting tool. The accurate mounting of the plates is supported by a moving, folding table on which the plates can be positioned, and laser lights are provided for accurate positioning.
The accuracy is enabled by 80x digital video cameras connected to a wide-screen LED monitor, so that the position of the micro rasters or the hair-lines will be accurate. The mounting points are illuminated by high-performance LED lights. These lights and the screen are also controlled by a motion detector, which automatically powers them off when they are out of use. Power on is automatic, thereby extending their life span. Pictures taken by the digital video cameras are processed by a computer.
The basic configuration contains manual camera control, height control and air-cylinder rotation with a 12 way cylinder staging facility with digital display of the current status of the cameras. All the controls are available in driver equipped versions with touch screen interface and pneumatic controlled pressure roller and a mounting table with bottom lighting to easy preparation of the plates.
The precondition of top quality printing is the accurate mounting of the plate. In order to support this activity, we developed our sleeve plate mounter equipment which enables high quality at a favorable price even in basic configuration. The built-in pneumatic air-cylinders are developed to enable easy replacement and mounting of sleeves. After the double-sided (sticky back) adhesive tape is fixed onto the sleeve, the excess can be removed with the help of a cutting tool. The accurate mounting of the plates is supported by a moving, folding table on which the plates can be positioned, and laser lights are provided for accurate positioning.
The accuracy is enabled by 80x digital video cameras connected to a wide-screen LED monitor, so that the position of the micro rasters or the hair-lines will be accurate. The mounting points are illuminated by high-performance LED lights. These lights and the screen are also controlled by a motion detector, which automatically powers them off when they are out of use. Power on is automatic, thereby extending their life span. Pictures taken by the digital video cameras are processed by a computer.
The basic configuration contains manual camera control, height control and air-cylinder rotation with a 12 way cylinder staging facility with digital display of the current status of the cameras. All the controls are available in driver equipped versions with touch screen interface and pneumatic controlled pressure roller and a mounting table with bottom lighting to easy preparation of the plates.
Product category: Quality inspection systems
PRINT INSPECTION SYSTEM
”Not enough to print quality. Quality must also be
measured, monitored and guaranteed to customers.”
Our own-manufactured inspection system is capable of total print quality inspection and adjustments during actual printing cycle. The demand is constantly growing for total monitoring and documentation of the entire printing process during high quality flexible package printing. The new development of Varga-Flexo is offering a solution for this demand.
ACCESSORIES
measured, monitored and guaranteed to customers.”
Our own-manufactured inspection system is capable of total print quality inspection and adjustments during actual printing cycle. The demand is constantly growing for total monitoring and documentation of the entire printing process during high quality flexible package printing. The new development of Varga-Flexo is offering a solution for this demand.
ACCESSORIES
- With fix cameras: 100% print image display
- Panning camera: for enlarged print image
- Microscope camera: for extra magnification
- Print error detection during printing cycle
- Spectral measurement (Lab) during printing cycle
- Barcode, QR code inspection during printing cycle
- Automatic length and cross register adjustment
- Automatic compression force adjustment
- Print length (raport) inspection during operation
- Report preparation for quality control
Product category: Colour measurement and control systems
PRINT INSPECTION SYSTEM
100% print size monitoring display
42” FULL HD MONITOR FOR 100% PRINT SURFACE
PRINT QUALITY INSPECTION
Print image monitoring devices were only capable of displaying a small area of the actual print with a single snapshot, therefore, considerable extra time was required until the total print image control concluded and image detail fully refreshed. This may have taken even 15-30 seconds depending on the size of the monitored area, during this time 100-150 meters of rejective material was produced. The advantage of the print image monitoring device is that it allows us to see the entire print image in its entirety on a large (49”) 4K LED display while image refreshing is less than 1 second. In addition, we include a moving motor unit that allows to zoom on a selected part of the print and display it on a 27 "4K LED monitor. The spectrophotometer on the moving unit can measure color accuracy during printing.
Color accuracy (RGB) inspection during print cycle
During production, we can continuously and automatically check for RGB color deviations over a chosen area of interest compared to the master image.
Spectrophotometer
Color accuracy test (Lab) during print cycle, mounted on the moving camera.
We can automatically check a selected area during production with the built-in spectrophotometer, or on spectral basis the measuring field can be constantly compared to the master image for color deviations. Accurate feedback is displayed regarding the deviation in Delta E, and we can be informed via Lab display about the direction of tinting deviation.
42” FULL HD MONITOR FOR 100% PRINT SURFACE
PRINT QUALITY INSPECTION
Print image monitoring devices were only capable of displaying a small area of the actual print with a single snapshot, therefore, considerable extra time was required until the total print image control concluded and image detail fully refreshed. This may have taken even 15-30 seconds depending on the size of the monitored area, during this time 100-150 meters of rejective material was produced. The advantage of the print image monitoring device is that it allows us to see the entire print image in its entirety on a large (49”) 4K LED display while image refreshing is less than 1 second. In addition, we include a moving motor unit that allows to zoom on a selected part of the print and display it on a 27 "4K LED monitor. The spectrophotometer on the moving unit can measure color accuracy during printing.
Color accuracy (RGB) inspection during print cycle
During production, we can continuously and automatically check for RGB color deviations over a chosen area of interest compared to the master image.
Spectrophotometer
Color accuracy test (Lab) during print cycle, mounted on the moving camera.
We can automatically check a selected area during production with the built-in spectrophotometer, or on spectral basis the measuring field can be constantly compared to the master image for color deviations. Accurate feedback is displayed regarding the deviation in Delta E, and we can be informed via Lab display about the direction of tinting deviation.
Product category: Register control systems
PRINT INSPECTION SYSTEM
QUALITY ASSURANCE
EFFICIENCY INCREASE
AUTOMATION
Own-developed system which can guarantee excellent value for money.
Automatic length and cross register adjustment
Measuring fields aid the automatic adjustment of length and cross register.
Print length (rapport) inspection during operation
We can check the distance between two prints during production, so all work requiring high dimensional accuracy can be continually kept under constant control.
Front and back side register control and automatic adjustment during duplex printing
In case of duplex printing, the alignment of the two sides can be checked and be automatically adjusted during production.
EFFICIENCY INCREASE
AUTOMATION
Own-developed system which can guarantee excellent value for money.
Automatic length and cross register adjustment
Measuring fields aid the automatic adjustment of length and cross register.
Print length (rapport) inspection during operation
We can check the distance between two prints during production, so all work requiring high dimensional accuracy can be continually kept under constant control.
Front and back side register control and automatic adjustment during duplex printing
In case of duplex printing, the alignment of the two sides can be checked and be automatically adjusted during production.
Company news
Date
Topic
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Feb 25, 2021
PRODUCT DEVELOPMENT
"From idea to protoype"
We have 27 years of experience in product development. With us, the ideas come true. We are capable of complete product development from idea to production. We can provide full product design and development support to our partners, be it developing a completely new product, but we can also be flexibly involved in any stage of the development of an existing product.
We have 27 years of experience in product development. With us, the ideas come true. We are capable of complete product development from idea to production. We can provide full product design and development support to our partners, be it developing a completely new product, but we can also be flexibly involved in any stage of the development of an existing product.
Feb 25, 2021
PRINT 4.0 DEVELOPMENT
THE REASON FOR DEVELOPMENT
Within machine building in general - but also within our narrower segment - the same trends can be observed. The productivity, quality, and reliability of machines from market-leading manufacturers are similar and high, so manufacturers are increasing the automation of their machines, using Industry 4.0 solutions, and focusing on an ever-higher level of design. Design tools have become indispensable.
This is also true in the field of industrial software, and now includes the “design of related services” with a special focus on service. Competition is strongest in these areas. Without design, there is no truly successful product in the industry either.
PRINT 4.0 (INDUSTRY 4.0)
Efficiency improvement, automation, decision support, enterprise management, quality assurance.
For us, one of the key achievements of INDUSTRY 4.0 is that PLC manufacturers have made interoperability between machines and PCs simple, giving them the ability for easy sharing of information. The information generated during production is processed from sensors located at different points of the machine or in the machine's own PLC, IPC and forward to the next production equipment or return to the corporate governance system. With this solution, the current state of the production process can be accurately tracked and more accurate pre- and post-calculations can be prepared from the information continuously collected by the machines. From the point of view of maintenance, it is important that we also receive continuous information about the components of the machines, which we use after evaluation for predictive maintenance. We can predict the wear and tear, failure of the parts, helping with scheduled maintenance and thus reducing production downtime due to unexpected failures.
Within machine building in general - but also within our narrower segment - the same trends can be observed. The productivity, quality, and reliability of machines from market-leading manufacturers are similar and high, so manufacturers are increasing the automation of their machines, using Industry 4.0 solutions, and focusing on an ever-higher level of design. Design tools have become indispensable.
This is also true in the field of industrial software, and now includes the “design of related services” with a special focus on service. Competition is strongest in these areas. Without design, there is no truly successful product in the industry either.
PRINT 4.0 (INDUSTRY 4.0)
Efficiency improvement, automation, decision support, enterprise management, quality assurance.
For us, one of the key achievements of INDUSTRY 4.0 is that PLC manufacturers have made interoperability between machines and PCs simple, giving them the ability for easy sharing of information. The information generated during production is processed from sensors located at different points of the machine or in the machine's own PLC, IPC and forward to the next production equipment or return to the corporate governance system. With this solution, the current state of the production process can be accurately tracked and more accurate pre- and post-calculations can be prepared from the information continuously collected by the machines. From the point of view of maintenance, it is important that we also receive continuous information about the components of the machines, which we use after evaluation for predictive maintenance. We can predict the wear and tear, failure of the parts, helping with scheduled maintenance and thus reducing production downtime due to unexpected failures.
Feb 25, 2021
AWARDS
WINNING PRIZES & RECOGNITIONS
German Design Award - 2021 Winner
Design Management Award - 2019 Winner
Big See Product Design Award - 2019 - Winner
Hungarian Design Award - 2018 Winner
Hungarian Innovation Grand Prize - 2019 Honorable Mention
Hungarian Innovation Grand Prize - 2018 Honorable Mention
European Product Design Award - 2019 Honorable Mention (Product design)
European Product Design Award - 2019 Honorable Mention (Software design)
German Design Award - 2021 Winner
Design Management Award - 2019 Winner
Big See Product Design Award - 2019 - Winner
Hungarian Design Award - 2018 Winner
Hungarian Innovation Grand Prize - 2019 Honorable Mention
Hungarian Innovation Grand Prize - 2018 Honorable Mention
European Product Design Award - 2019 Honorable Mention (Product design)
European Product Design Award - 2019 Honorable Mention (Software design)
Aug 7, 2020
GERMAN DESIGN AWARD
GERMAN DESIGN AWARD WINNER
Hungarian Varga-Flexo Kft. was awarded with one of the most prestigious product design award in the world. Their latest development VARGA OKTOFLEX PREMIUM flexographic printing machine won the German Design Award 2021 in the industry category.
The multiple award winner OKTOFLEX |PREMIUM flexographic press is the result of a high quality, well thought-through, and exemplary design-based product development project. The final design of the printer reflects the 27 years of experience. The objective the designers set was to find an optimal connection between man and machine in regard to operation, use, maintenance and servicing.
Hungarian Varga-Flexo Kft. was awarded with one of the most prestigious product design award in the world. Their latest development VARGA OKTOFLEX PREMIUM flexographic printing machine won the German Design Award 2021 in the industry category.
The multiple award winner OKTOFLEX |PREMIUM flexographic press is the result of a high quality, well thought-through, and exemplary design-based product development project. The final design of the printer reflects the 27 years of experience. The objective the designers set was to find an optimal connection between man and machine in regard to operation, use, maintenance and servicing.
About us
Company details
Printing machines' producer with combination of design thinking & innovative management for 27 years.
THE MANUFACTURER AND DESIGNER
This year, Varga-Flexo Kft. is a 27-year-old successful Hungarian-owned family business. From the very beginning, we have been designing and manufacturing flexographic printing machines and the third generation has been actively involved in the life of the company. We are market leaders in Hungary and the region, and we are becoming more and more internationally recognized manufacturers. We consider ourselves seventh in the world in the “ranking” of flexographic printing machine manufacturers, which is of course not an official figure, but that is how we view ourselves.
THE MANUFACTURER AND DESIGNER
This year, Varga-Flexo Kft. is a 27-year-old successful Hungarian-owned family business. From the very beginning, we have been designing and manufacturing flexographic printing machines and the third generation has been actively involved in the life of the company. We are market leaders in Hungary and the region, and we are becoming more and more internationally recognized manufacturers. We consider ourselves seventh in the world in the “ranking” of flexographic printing machine manufacturers, which is of course not an official figure, but that is how we view ourselves.
Company data
Sales volume1-9 Mio US $
Export contentmax. 50%
Number of employees20-49
Foundation1993