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With more than 65 years of experience, we are much more than just a tool supplier. We rely on good and constructive cooperation and support our customers in the development, activation and implementation of new products and brands. To ensure brand-compliant design in the process, we bundle a wide range of competencies from the areas of color management, surface finishing and printing form production. In every phase of production, we stand by our customers as a strong partner.
With more than 65 years experience, we are much more than just a tool supplier. We rely on close, constructive collaboration and support our customers in the development, activation and introduction of new products and brands.
Product category: Printing forme production for gravure printing
From an idea to the finished packaging
SAUERESSIG has decades of experience in the production of gravure printing tools and offers complete solutions worldwide along the entire prepress process - from the initial idea to the final product. With expert advice, innovative technologies and customized solutions, our experts meet the growing demands of the packaging industry to ensure flawless presentation of your products. Our tools are used in particular for flexible packaging and in the tobacco and pharmaceutical industries. We also regularly implement creative designs for fast-moving consumer goods and assist well-known brand-name companies with international product launches.
Product category: Printing forme production for offset printing
As flexible as your demands
With the innovative SAUERESSIG screening coating plates, our customers arouse tangible emotions on products through haptic coating effects. We produce this technology as screening or standard gold A polymer plates as well as rubber plates. Using our newly developed rubber plate for offset printing offers you the following advantages: • Use of a stable polyester carrier, therefore no stretching during clamping and no buckling during handling • Dimensionally stable and high impact due to polyester backing and rubber surface • Highest quality level
Product category: Printing forme production for flexographic printing
All-round solutions for brands and printers
SAUERESSIG is the leading laser engraving flexo sleeve producer and offers a variety of different printing tools such as polymer and HD elastomer plates, sleeves and flexo embossing dies. SAUERESSIG stands for the highest expertise in the field of flexographic printing and is constantly developing individual customer solutions. With state-of-the-art production facilities and our experienced team, we enable the manufacture of innovative flexo products "Made in Germany".
Product category: Sleeves for flexographic printing
SAUERESSIG is the leading laser engraving flexo sleeve producer and offers a variety of different printing tools such as polymer and HD elastomer plates, sleeves and flexo embossing dies. SAUERESSIG HD elastomer sleeves not only have an extreme durability but can also be used for high-resolution prints up to 70 lpcm due to the use of state-of-the-art laser technologies. Thanks to the highest quality standards in rubber coating and the use of substructures, our flexographic printing sleeves are designed for maximum printing speeds. Due to its durability, printing speed and savings in assembly work, the rubber sleeve is an economically viable alternative compared to a conventional polymer plate.
Our diverse embossing techniques offer an ideal combination of creative designs and optimum product properties. We enable the individual arrangement and of embossing points, the combination of different angles, and seamless, continuous seamless engraving across the entire circumference of the embossing roller. Our specific finishing process creates an optimal embossing result through soft transitions and smooth shoulder angles. In addition, the chrome plating provides the best possible protection against wear and corrosion. Optimum results in the look and feel of your end product therefore providing you with a clear competitive advantage.
As a specialist in printing & embossing technology, we combine the expertise of engraving on embossing rollers with the development of state-of-the-art embossing machines. Our embossing calenders were developed as holistic modular embossing systems. The respective components of the expansion stages are geared to the needs of our customers. Our sleeve change calenders are particularly suitable for rapid design changes.
SAUERESSIG's hot embossing calenders finish various plastic films and realize haptic and optical surface effects that meet the highest demands. The rollers are individually driven and individually adjustable in speed and temperature. Embossing and counter-pressure rollers can be quickly and easily removed and replaced in the event of a design change.
The requirements for tissue products, such as toilet paper, kitchen rolls, handkerchiefs or napkins, are constantly growing: the design is becoming more demanding, the manufacturing processes more complex. As a long-standing expert in the tissue industry, we offer our customers customized solutions from a single source. From design development to the technical construction and manufacture of the embossing rollers to the assembly of individual machines or complex systems - we actively respond to current developments on the market and provide our customers with innovative solutions. In this way we ensure a qualitative and effective processing of your products across a wide range of manufacturing processes.
Aluminum and steel are common materials for construction tasks of all kinds. Where typical material properties are no longer sufficient to meet all desired requirements, we offer customized solutions for the processing and finishing of aluminum, steel and stainless steel. From design development to the technical construction and manufacture of embossing rolls to the assembly of individual machines or complex plants - we respond to current developments on the market and provide our customers with innovative solutions.
We have been manufacturing high-quality embossing rollers for glass for decades. The extremely demanding working environment requires manufacturing processes that ensure perfect concentricity of the roller. When developing our products, we therefore place particular emphasis on meeting the industry's high quality standards. Our rollers emboss liquid, still moldable glass at temperatures of up to 1,350 °C. Our customers benefit from know-how that we have developed and expanded over decades in cooperation with the world's largest glass manufacturers.
SAUERESSIG manufactures all rolls in-house - in best quality and highest precision. The areas of application for our products range from standard applications to the sophisticated finishing of web-shaped materials. We use various manufacturing processes to ensure the perfect end result. Depending on the customer-specific application, our rolls are heat-treated, turned, ground, polished, structured or coated. In addition, we are a certified and approved manufacturer for the production of tempered rolls in the areas of embossing, calendering, smoothing, cooling, heating and stretching of web-shaped materials. For our customers, we think one step further. With a specially developed process, SAUERESSIG offers professional assistance in cleaning tempered rolls and ensures the best possible efficiency of your plant.
SAUERESSIG is one of the world's leading manufacturers of rollers and roller engraving, embossing rollers, calender rollers, anilox rollers and printing rollers. We produce your rollers and sleeves using advanced laser etching technologies and state-of-the-art direct engraving processes. This enables us to apply even the finest structures in the highest quality. Today, we are able to process rolls with sizes of up to 9.5 m in length and up to 1.2 m in diameter.
By combining inspirational design services and state-of-the-art technology, c.INKTEC is revolutionizing development at SAUERESSIG. At our Vreden location, the Innovation Center is expanding our portfolio with a new space for creative ideas and product innovations. With a dedicated team and cutting-edge technologies, we test innovative concepts and support our customers in the development of new color standards, prototypes or individual embossing and finishing samples. We glimpse into the future. For the optimal development of new products and ideas, we offer our customers individual test capabilities and find tailor-made solutions.
Come to us with your projects and ideas. We use our many years of technical expertise and a scientific approach to provide you with the best possible support for your projects. Our laboratory equipment allows you to perform the first basic tests up to the creation of the first prototypes. The possibilities of the tests are versatile: • Can a substance/color be printed? • Can be embossed material? • Can be printed a substrate? • Can be embossed material? • How do test runs of different inks or substrates behave under the same conditions? • Can the desired parameters be achieved?
Product category: Materials for organic and printed electronics
Solutions for printing sensors, memory elements and RFID antennas. Electronic applications generated by printing processes are created using functional ink instead of printing inks. This enables the creation of conductive materials such as RFID solutions, sensors or solar cells. To achieve optimum results, the interaction of printing form and functional ink is particularly important.
Artificial intelligence in industrial applications is often accompanied by data-driven process optimization. Especially in manufacturing processes, quality control can lead to bottlenecks that cause costs and delivery delays. With products developed as part of the cLynx family, SAUERESSIG has established a complete closed-loop system from the receipt of customer data through final reproduction to the production of gravure cylinders. Our intelligent quality assurance software identifies possible deviations throughout the prepress stage. This software solution offers maximum transparency and integration with planning tools, whilst meeting the highest data security and compliance requirements.
Our many years of experience and expertise are complemented by a large number of forward-looking research projects. Together with our customers, we thus enable the continuous increase of quality and productivity. With an eye on tomorrow's trends, our developments are continuously adapted to the needs of the market. There's no such thing as can't. We make everything possible for our customers. Our portfolio offers special solutions for every challenge - that is our passion.
Within SAUERESSIG Group the Matthews International Corporation is bringing together the business units packaging, surfaces, engineering, rollers and elastomers under a common umbrella brand. As leading international supplier along the pre-press stage as well as of rotogravure and embossing tools, flexographic printing and special machine construction, SAUERESSIG Group offers a comprehensive expertise. The modular product and service portfolio bundles diverse competencies from the fields of design, color management, reproduction, roller and steel core production, cutting and creasing tools as well as special machinery according to customer-specific requirements. Brand manufacturers, printers and converters benefit from solution-oriented innovations, decades of experience and maximum flexibility. Within currently 13 production sites SAUERESSIG Group has a strong global network. Worldwide presence enables an optimal development, implementation and support of international projects at any time. SAUERESSIG Group is part of Matthews International Corporation (NASDAQ GSM: MATW). For more information please visit: www.saueressig.com