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Ferrarini & Benelli s.r.l. Corona and Plasma
Via del Commercio 22,
26014
Romanengo (CR)
Italy
Italy
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Our range of products
Product categories
- 06 equipment / services / infrastructure
- 06.01 Peripheral equipment
- 06.01.125 Equipment for the pre-treatment of substrates
Equipment for the pre-treatment of substrates
- 06 equipment / services / infrastructure
- 06.01 Peripheral equipment
- 06.01.160 Flame pre-treatment systems and plasma pre-treatment systems
Flame pre-treatment systems and plasma pre-treatment systems
Our products
Product category: Equipment for the pre-treatment of substrates
POLIMETAL TREATMENT STATION
The POLIMETAL treatment station is a universal treating station providing excellent surface treatments at very high speeds on all types of materials, including those that are very difficult to treat.
The POLIMETAL series is available in the single-sided and double-sided version and its models differ for the numebr of electrodes and roller diameters. The POLIMETAL model is equipped with electrodes and ceramic rollers.
POLIMETAL is perfect to improve the adhesion characteristics of both conductive and non-conductive materials: plastic and metallised films, paper, aluminium foil and laminates.
The main applications are extrusion, extrusion coating, flexo and gravure printing and laminating.
The Polimetal range includes four models: POLIMETAL KAPPA UNO, POLIMETAL KAPPA PLUS UNO, POLIMETAL KAPPA PLUS XL, POLIMETAL KAPPA PLUS DUE.
- Polimetal KAPPA UNO works for all converting applications for speeds up to 300 m/min;
- Polimetal KAPPA PLUS UNO is the most versatile, for speeds up to 450 m/min;
- Polimetal KAPPA PLUS XL works for materials which are more difficult to treat and for speeds up to 500 m/min;
- Polimetal KAPPA PLUS DUE is the fastest, for speeds up to 600 m/min.
These models are also available in the double-sided version.
The POLIMETAL series is available in the single-sided and double-sided version and its models differ for the numebr of electrodes and roller diameters. The POLIMETAL model is equipped with electrodes and ceramic rollers.
POLIMETAL is perfect to improve the adhesion characteristics of both conductive and non-conductive materials: plastic and metallised films, paper, aluminium foil and laminates.
The main applications are extrusion, extrusion coating, flexo and gravure printing and laminating.
The Polimetal range includes four models: POLIMETAL KAPPA UNO, POLIMETAL KAPPA PLUS UNO, POLIMETAL KAPPA PLUS XL, POLIMETAL KAPPA PLUS DUE.
- Polimetal KAPPA UNO works for all converting applications for speeds up to 300 m/min;
- Polimetal KAPPA PLUS UNO is the most versatile, for speeds up to 450 m/min;
- Polimetal KAPPA PLUS XL works for materials which are more difficult to treat and for speeds up to 500 m/min;
- Polimetal KAPPA PLUS DUE is the fastest, for speeds up to 600 m/min.
These models are also available in the double-sided version.
Product category: Equipment for the pre-treatment of substrates
BIKAPPA ROTARY TREATMENT STATION
The BIKAPPA ROTARY treatment station is a state-of-the-art, double-sided treatment station, suitable to be mounted on high-performance blown film extruders or flexographic printing presses in line with extruders.
The multiple segmented discharge electrodes, in aluminium or stainless steel, allow the treatment to be focused on certain areas. The BIKAPPA ROTARY range includes five models: BIKAPPA ROTARY 120, BIKAPPA ROTARY 150, BIKAPPA ROTARY 200, BIKAPPA SIMPLEX and BIKAPPA TUNNEL.
- BIKAPPA ROTARY 120 for all applications on blown film extruders with widths up to 2.800 mm and 120 mm roller diameters;
- BIKAPPA ROTARY 150 with 150 mm roller diameters, for widths up to 3.600 mm and increased tension;
- BIKAPPA ROTARY 200 with 200 mm roller diameters, for large widths, from 3.000 mm up to 4.000 mm;
- BIKAPPA SIMPLEX: all three Bikappa rotary models are also available in the single-sided version;
- BIKAPPA TUNNEL: this model has been designed to treat a single side inside the extruder blown film.
The multiple segmented discharge electrodes, in aluminium or stainless steel, allow the treatment to be focused on certain areas. The BIKAPPA ROTARY range includes five models: BIKAPPA ROTARY 120, BIKAPPA ROTARY 150, BIKAPPA ROTARY 200, BIKAPPA SIMPLEX and BIKAPPA TUNNEL.
- BIKAPPA ROTARY 120 for all applications on blown film extruders with widths up to 2.800 mm and 120 mm roller diameters;
- BIKAPPA ROTARY 150 with 150 mm roller diameters, for widths up to 3.600 mm and increased tension;
- BIKAPPA ROTARY 200 with 200 mm roller diameters, for large widths, from 3.000 mm up to 4.000 mm;
- BIKAPPA SIMPLEX: all three Bikappa rotary models are also available in the single-sided version;
- BIKAPPA TUNNEL: this model has been designed to treat a single side inside the extruder blown film.
Product category: Flame pre-treatment systems and plasma pre-treatment systems
IN AIR PLASMA
IN AIR PLASMA treatment solves adhesion problems and enhances wettability properties of 3D plastic objects or small sections of two-dimensional plastic surfaces. This system is suitable to treat polymers, plastic materials, carboard boxes and metals.
The most common applications are printing (pad printing, silk screening, ink-jet printing, electrical cables coding), laminating (to improve the durability and reliability of gaskets, to apply glue on folder-gluer lines and for flocking on rubber and plastic) and cleaning (especially the removal of dust and grease from plastic, steel and metallic components).
The system includes a high-frequency generator with integrated transformer and one or two nozzles.
The LCD multilingual control panel, available in a remote box or integrated into the generator, ensures that all available functions can be carried out.
The most common applications are printing (pad printing, silk screening, ink-jet printing, electrical cables coding), laminating (to improve the durability and reliability of gaskets, to apply glue on folder-gluer lines and for flocking on rubber and plastic) and cleaning (especially the removal of dust and grease from plastic, steel and metallic components).
The system includes a high-frequency generator with integrated transformer and one or two nozzles.
The LCD multilingual control panel, available in a remote box or integrated into the generator, ensures that all available functions can be carried out.
Product category: Flame pre-treatment systems and plasma pre-treatment systems
IN AIR CORONA
IN AIR CORONA treatment allows to treat non-conductive materials, such as three-dimensional plastic objects or two-dimensional plastic surfaces, as well as conductive materials, such as metallic components.
The corona discharge enhances the surface tension, thus improving the adhesion of inks, glues and coatings on three-dimensional plastic objects or two-dimensional plastic surfaces.
The IN AIR CORONA System is composed of a high-frequency digital generator with integrated transformer and one or two discharge heads.
The main applications are printing (ink-jet and pad printing especially), coding and marking (to improve code readability and to guarantee a long-lasting bond and label adhesion (especially to improve the adhesion of labels on 3-D objects).
The corona discharge enhances the surface tension, thus improving the adhesion of inks, glues and coatings on three-dimensional plastic objects or two-dimensional plastic surfaces.
The IN AIR CORONA System is composed of a high-frequency digital generator with integrated transformer and one or two discharge heads.
The main applications are printing (ink-jet and pad printing especially), coding and marking (to improve code readability and to guarantee a long-lasting bond and label adhesion (especially to improve the adhesion of labels on 3-D objects).
Product category: Equipment for the pre-treatment of substrates
DIGITAL GENERATORS
The digital generators designed and manufactured by Ferrarini & Benelli have been working all over the world for 55 years.
They are combined with the Corona and Plasma systems and they are designed to automatically adjust the power circuit to the line speed and the type of application.
The EVO line in particular fetaures a great level of technological innovation: the three-phase EVO generators include the following features:
- integrated Corona Quality Control data recording;
- touch-screen control panel with intuitive browse paths;
- compact HMI touch-screen connected to the generator for easy remote use.
The wide range of available power levels and settings allows to use these generators for a wide variety of applications, such as extrusion, extrusion coating, printing and laminating.
..... STAY TUNED, THERE IS MORE TO COME!
Ferrarini & Benelli is going to present a brand new and innovative digital generator: the FB EVO SMART DIGITAL GENERATOR.
The EVO SMART digital generator allows remote control of all system parameters to ensure the quality of the Corona treatment.
... WHAT'S NEW: production data is collected by the generator and sent to the cloud for real-time monitoring and reporting.
Data can be viewed on every device connected to the Internet.
It is possible to prepare data analytics and reports.
They are combined with the Corona and Plasma systems and they are designed to automatically adjust the power circuit to the line speed and the type of application.
The EVO line in particular fetaures a great level of technological innovation: the three-phase EVO generators include the following features:
- integrated Corona Quality Control data recording;
- touch-screen control panel with intuitive browse paths;
- compact HMI touch-screen connected to the generator for easy remote use.
The wide range of available power levels and settings allows to use these generators for a wide variety of applications, such as extrusion, extrusion coating, printing and laminating.
..... STAY TUNED, THERE IS MORE TO COME!
Ferrarini & Benelli is going to present a brand new and innovative digital generator: the FB EVO SMART DIGITAL GENERATOR.
The EVO SMART digital generator allows remote control of all system parameters to ensure the quality of the Corona treatment.
... WHAT'S NEW: production data is collected by the generator and sent to the cloud for real-time monitoring and reporting.
Data can be viewed on every device connected to the Internet.
It is possible to prepare data analytics and reports.
Product category: Equipment for the pre-treatment of substrates
OZONE DESTRUCTION SYSTEM: Ozo-no!
Ferrarini & Benelli has developed and manufactured Ozo-no!, an Ozone Destruction System enabling companies using Corona treatment to remain whitin the limits set by the law in terms of ozone emissions into the atmosphere.
Ferrarini & Benelli's ozone destruction system is based on a group of catalysts which reduce the ozone generated by the Corona discharge into oxygen.
Compared to other models, the system we employ to destry ozone is highly efficient, very durable, it allows to save electricity, thus preserving the environment and its maintenance costs are reduced.
Ferrarini & Benelli's ozone destruction system is based on a group of catalysts which reduce the ozone generated by the Corona discharge into oxygen.
Compared to other models, the system we employ to destry ozone is highly efficient, very durable, it allows to save electricity, thus preserving the environment and its maintenance costs are reduced.
Company news
Date
Topic
25 Feb 2021
Ferrarini & Benelli and the Streaming Roadshows experience
Ferrarini & Benelli took part in the Streaming Roadshows organised by Acimga (Italian manufacturers' association for the graphic, converting and paper industry) with the collaboration of the Italian Trade Agency and the Ministry for Foreign Affairs and International Cooperation. The four online events involved Turkey, the United Kingdom, Egypt and Algeria.
Our General Manager, Claudia Benelli, discussed the topics of Sustainability, Industry 4.0, Digitalization and Innovation with foreign manufacturers and representatives from the printing, packaging and converting industries.
Take a look at the 2020 Streaming Roadshow!
Our General Manager, Claudia Benelli, discussed the topics of Sustainability, Industry 4.0, Digitalization and Innovation with foreign manufacturers and representatives from the printing, packaging and converting industries.
Take a look at the 2020 Streaming Roadshow!
23 Feb 2021
Digitalisation and Corona Treatment
Industry 4.0 is opening up new scenarios and opportunities in the field of Corona treatment.
Corona treatment is a surface treatment; a Corona treating station generally consists of a generator, a high-tension transformer, an electrode charged to high voltage and an ozone suction fan.
All mechanical parts of a Corona treating station, as well as its controls need to be integrated into the customer's production line. The integration of the control functions takes place by incorporating the remote controls of the Corona generator into the PLC of the line.
The traditional communication systems employed allow customers to choose which features they want to see and monitor.
Two main parameters affect the Corona treatment:
Corona treatment is a surface treatment; a Corona treating station generally consists of a generator, a high-tension transformer, an electrode charged to high voltage and an ozone suction fan.
All mechanical parts of a Corona treating station, as well as its controls need to be integrated into the customer's production line. The integration of the control functions takes place by incorporating the remote controls of the Corona generator into the PLC of the line.
The traditional communication systems employed allow customers to choose which features they want to see and monitor.
Two main parameters affect the Corona treatment:
- system parameters
- process parameters.
- adjustment of power according to the width of the material
- automatic adjustment according to the speed
- setting of minimum speed of stop and start
- autostart and skip treatment
- wet start (controlled start in humis environments)
About us
Company portrait
Ferrarini & Benelli designs and manufactures Corona surface treatment and Plasma 3D treatment stations. Its headquarters are located in Romanengo, Cremona, Italy.
Corona surface treatment increases the adhesion of inks, adhesives, lacquers and coatings of flexible packaging. Ferrarini & Benelli has developed specific treatment systems for the following production sectors: blown film extrusion, cast extrusion, sheet and foil extrusion, pipe extrusion, laminating and coating and flexographic and rotogravure printing.
Our knowledge and expertise, coupled with our manufacturing flexibility, allow us to develop tailored solutions with our customers.
Corona surface treatment increases the adhesion of inks, adhesives, lacquers and coatings of flexible packaging. Ferrarini & Benelli has developed specific treatment systems for the following production sectors: blown film extrusion, cast extrusion, sheet and foil extrusion, pipe extrusion, laminating and coating and flexographic and rotogravure printing.
Our knowledge and expertise, coupled with our manufacturing flexibility, allow us to develop tailored solutions with our customers.
